Box Build solutions for end-to-end electronics manufacturing
As populations age and birth rates decline, the labor market faces a growing shortage of qualified professionals. As a result, many companies are optimizing their production processes, including through outsourcing. Therefore, to meet market demands, our experienced contract manufacturing team offers an enhanced EMS solution: Box Build – complete product assembly services.
Box Build refers to the complete assembly of an electronic product. It includes everything from installing pre-assembled printed circuit boards (PCBA) to integrating wire harnesses and other components into the final enclosure. This service goes beyond traditional PCBA assembly. It offers a turnkey solution that includes mechanical assembly, system integration, testing, and even final packaging.
A complete solution
These services offer a fully integrated approach to product assembly. Your EMS partner manages every stage of production – from component sourcing to final testing – all in one location. This streamlines the supply chain, accelerates the process, and eliminates the need for multiple suppliers, ensuring greater efficiency and consistency.
Precise quality control
Moreover, with all assembly processes managed by a single supplier, quality control remains consistent and rigorous. Each stage of production undergoes thorough inspection, including visual checks, SPI, AOI, X-ray, ICT testing, HiPot, FCT, and EOL. This ensures that every product meets the highest standards before leaving the facility.
Cost efficiency
Consolidating multiple assembly steps into one seamless process helps reduce labor and logistics costs, while also minimizing material waste.
Faster time to market
In addition, box Build services streamline the assembly process, accelerating product launch. This is especially crucial in industries where being first to market determines a product’s success.
Flexibility
These services are highly adaptable—whether for small prototype runs or high-volume production. We seamlessly adapt to our clients’ production needs, optimizing implementation costs without compromising quality.
Expertise & experience
Most importantly, partnering with a Box Build provider means leveraging extensive expertise in electronic manufacturing. We have gained a deep understanding of industry standards, regulatory requirements, and best practices through years of experience and close collaboration with clients. This knowledge ensures the highest quality and durability of the final product.
The Box Build service is ideal for industries requiring complex integration of electronics into enclosures and other components.
Our integrated assembly solutions are widely applied across multiple industries. In the white goods sector, this includes the production of complete devices as well as standalone control modules. For the utility metering industry, it enables the manufacturing of entire electricity, water, and gas meters. In the Smart City segment, the service supports the assembly of systems such as street lighting, LED displays, and various sensor technologies.
In the electromobility industry, these solutions are used in control modules for EV chargers, battery management systems (BMS), and communication infrastructure for charging stations. The point-of-sale (PoS) sector benefits from this service in the production of payment terminals, cash registers, and self-service kiosks. In medical electronics, it is applied in patient monitoring systems and diagnostic devices.
These capabilities are also ideal for GPS modules, fleet management systems, video recorders, control panels, smart cameras, and access control units.
As a result, the solution supports both fully assembled devices and individual control modules. This makes Box Build beneficial across all the sectors we serve.
When selecting a Box Build provider, it’s essential to evaluate their experience, technical capabilities, and quality control processes. A reliable partner will work closely with you to understand your specific requirements and deliver a tailored solution.
We bring over two decades of experience in Box Build solutions. This enables us to manage projects of any size or technical challenge. From consumer electronics to critical infrastructure control systems, our solutions meet the highest standards for both performance and aesthetics.
To ensure durability in demanding environments, we incorporate advanced chemical processes such as bonding, protective coating, and resin/silicone priming.
Additionally, we also offer the implementation of dedicated assembly lines, optimized for efficiency and minimal production waste. Thanks to our in-house distribution network, sourcing and delivering components on time is never a challenge.
Our rigorous quality control process includes SPI 3D, AOI 3D, X-ray inspections, customized inspection plans, ICT testing, dedicated functional testers (FCT), and End-of-Line testing.:
We have delivered fully assembled and packaged devices, taking full responsibility for the production process and reducing the client’s workload to a minimum. The products we have been ready for immediate placement on store shelves, allowing our clients to focus on other key aspects of their business.
To date, we have successfully delivered over 200,000 devices – and this number continues to grow. The trust of our clients is reflected in our ongoing collaboration on new generations and projects.
We have over 20 years of experience in delivering complex assembly services. This long-standing expertise gives us the flexibility to handle projects of any scale or complexity.
Interested in learning how we can support your business? Fill out the contact form below — we’ll be happy to assist you.